For example, U.S. Pat. A professional hunter always knows the appropriate tactics to approach an animal or bird. A still further object of this invention is to provide a new and improved mold for forming the body and head portions of a decoy, which mold is characterized by an exceptionally detailed surface of superior strength and mold release characteristics, which is enhanced by the addition of atomized aluminum to the polymerizable casting resin used to make the mold. As further illustrated in FIG. I always rotate my molds while the foam is expanding....maybe that would help. This one-piece, three-cavity mold makes either strap type duck decoy anchors or lead ingots. Any info on molds for sale would be great. 1. Furthermore, referring again to FIGS. Fowl Weather Decoy Molds: Game Type: Duck: Hand-crafted, custom made-to-order anchor molds. 1. The invention will be better understood by reference to the accompanying drawings, wherein: FIG. With time and materials it's cheaper to just buy them if you are trying to increase your spread. A procedure and technique for building a mold for forming decoys of expanded foam material which includes mixing a polymerizable casting resin material with an appropriate hardner or catalyst, atomized aluminum, and liquid styrene, and applying this mixture in discrete layers on a prefabricated mold model having the desired shape and surface characteristics for the decoy to be produced, to create a pair of body segments, head segments and a cavity segment for the molding of expanded foam decoys. Accordingly, it has been surprisingly found that not only do the aluminum particles serve to permit the mold to be quickly and easily released from the decoy after formation of the decoy, but the release is achieved with minimum marring of the exterior surface characteristics of the decoy removed. When purchasing a body mold an extracting mechanism should be considered. 10 of the drawings, a hardened neck seat 30 is provided in decoy neck 26 by first drilling a hole in decoy neck 26 which is larger than neck pin 27. The cavity mold segment 4 of decoy mold 1 is characterized by an interior cavity mold segment 5, which projects into body cavity 12 of first body segment 2 and second body segment 3 when cavity mold segment 5 is positioned as illustrated in FIG. Start by coating the mold internal surfaces and flange with oil, try not to leave pools, oil soaked EPS does not expand well. Decoys, various molds for manufacturing decoys, and procedures for making such molds have long been known in the art, particularly in the manufacture of such game bird decoys as ducks, geese and turkeys. my dad trusted me enough to let me go by myself at 13. it is a waterfowl traditions that are disappearing thru time. When the mixture is thoroughly dried and cools to room temperature, decoy mold 1 is finally trimmed to remove any excess accummulations of casting resin mixture and glass cloth mat, and the mold is again shaped in the configuration illustrated in FIG. Cavity mold segment 4 further includes an exterior cavity mold segment 6, which extends from body cavity 12 and is formed integrally with interior cavity mold segment 5. It has surprisingly been found that aluminum particles are particularly well suited to effect such a quick release and high strength characteristics of the mold, since iron powder or particles have been found not to achieve the desired results. Details. We tried all the others before we set out to formulate our own. Mold model 15 and the newly formed second body segment 3 of decoy mold 1 are then placed on a flat surface with the exposed half of mold model 15 projecting upward, as illustrated in FIG. Pack the bill with the Crisco mix on both halves of the mold. While this release of the decoy from the mold is partially facilitated by the wax applied to the inside surface of decoy mold 1, it is more particularly facilitated by the presence of the atomized aluminum particles in the mold. To find out more, including how to control cookies, see here: Cookie Policy %d bloggers like this: Accordingly, it will be recognized by those skilled in the art that the difficulty of manufacturing molds having suitable strength and release characteristics is responsible for many of the surface irregularities and lack of detail present in decoys currently on the market, and particularly those game bird decoys which are relatively large, such as turkeys, ducks and geese. 7. 3 and 4 with a layer of polymerizable mixture being brushed on the mold model; FIG. The matching first head segment 7 and second head segment 8 define an internal head cavity 13, and an optional pour aperture 14 is provided in first head segment 7 and second head segment 8 to provide access to head cavity 13. This will be a hobby project and to pass the practice on to my son. Hunting predators can be difficult. 3, and a second dam line 19 is applied around the periphery of the match face 11 of second body segment 3, with a plurality of peg apertures 10 drilled in match face 11 and match pegs 9 placed in peg apertures 10. This will be a hobby project and to pass the practice on to my son. A still further object of the invention is to provide a method and technique for building a mold for the construction of expanded foam decoys, which includes initially forming and shaping a mold model; mixing a "Gell Coat" polymerizable casting resin with a styrene liquid, atomized aluminum powder and an appropriate hardner or catalyzing agent; securing a "dam line" approximately five inches (5") wide around the model by using printer's aluminum tin to divide the model in half; burying one-half of the model in sand to a level even with the dam line separator; waxing the exposed half of the model; pouring the mixed resin, styrene, atomized aluminum and hardner to form a discrete coating on the model; allowing the mixture to dry; applying additional coatings or layers of the mixture to the mold after each successive coating has dried and cooled to create a hard, strong body segment; removing the half-body mold segment so formed and the contained model from the sand; and repeating the laminating process to create the second body segment, the cavity mold segment, and the head segments, as hereinafter described. It is also used in the neck and upper leg area of the decoys to removably secure the head and legs in position in the decoy body when the decoy is in functional use and prevent premature loosening of the neck and leg pins when the decoy is assembled. This difficulty is generally realized because most molds are not capable of retaining sufficient internal heat to permit ready disengagement of the decoy from the mold surface after the decoy is sufficiently cured to permit removal from the mold. When mold model 15 is complete as to all desired specifications and details, a dam line 19 is positioned on mold model 15 dividing mold model 15 approximately in half longitudinally with the dam line 19 skirting model cavity 18, and half of the model is buried in sand up to dam line 19. The general approach in manufacturing a mold to create decoys of selected shape, size and detail is to initially shape a form model to the desired specifications and build the mold around this model. Mold model 15 generally includes a projecting model neck 16, model legs 17, and a model cavity 18, more particularly illustrated in FIG. The cavity is molded generally to the proportions of the head in order to secure close tolerance between the head and body when the head is inserted in the body cavity. & Terms of Use. 6. 7 and 8 with the legs in functional position and the head in stored configuration inside the body cavity; and. Any info on molds for sale would be great. A third quantity of the casting resin mixture is then prepared and poured over the glass cloth mat and first two resin layers, and is allowed to dry and again cool to room temperature. The exposed side of mold model 15 is then waxed, and the wax is allowed to dry, after which a second coating of wax is placed on the model. 7, more particularly illustrating a preferred technique of removably placing the decoy head and legs in the body to set up the decoy. A first coat of casting resin mixture of poured in model cavity 18 and in the area between model legs 17, and is allowed to dry and cool to room temperature. Homer Decoys are designed to withstand the harshest conditions possible. It will also be appreciated by the skilled artesian that various compositions of urethane and styrene mixtures can be used to create decoys according to the teachings of this invention. 1, 2 and 6 of the drawings, the decoy of this invention is formed by use of a decoy mold, generally illustrated by reference numeral 1, and includes a first body segment 2, a second body segment 3, and a cavity mold segment 4, as illustrated in FIG. Fowl Weather Decoy Molds sells duck and goose decoy molds for hunters. A mold for forming decoys constructed of an expanded foam material, which mold includes matched body and head segments, respectively, and a body cavity mold, all of which are formed of a polymerized plastic casting resin having liquid styrene and atomized aluminum mixed therein to enhance the strength, durability and decoy-release characteristics of the mold. We now have over 60 different body sizes styles and species, and more than 160 different head molds. 1 of the drawings, and the mold is ready for use in shaping decoys. eps only) Search"making foam decoys" on … In the late 70's we made around 100 foam decoys with my Dad,uncles,and grandfather my son hears us talk about the how we made decoys and how we hunted I can see his wheels turning, he is 18 now and I would like to share some of the old ways with him while I still can. One of the chief difficulties encountered in the construction and use of conventional molds for decoys is the difficulty in constructing molds of sufficient strength and decoy "release" characteristics for large scale, rapid production of decoys. 3. Duck Decoy Molds for Sculpting. Casting, a common process in creating fiberglass objects, involves making the final copy of an original design or template. Still have 4 of the ones we made in my collection. 7 is a perspective view of a typical turkey decoy formed by use of the body and head segments and the cavity mold segment illustrated in FIGS. Urethane foam is particularly well suited for shaping the decoys since it picks up the fine details in the mold. A life-like decoy for hunting purposes which includes a molded body portion having an internal cavity and a removable head and legs which can be stored in the cavity during transportation of the decoy. Each set will include a body mold and a head mold. Select options Details. We make custom decoy weight molds and body and head molds to make your own decoys. 1, 2 and 6 of the drawings, the decoy of this invention is formed by use of a decoy mold, generally illustrated by reference numeral 1, and includes a first body segment 2, a second body segment 3, and a cavity mold segment 4, as illustrated in FIG. goose decoy mold works as a perfect distraction for the prey in a hunting game. As in the A. Koyen patent, the Rudolph twin decoys are designed such that the heads fit the molded cavity to a relatively close tolerance, with the heads lying between the recesses of the two bodies during storage and transport. The decoy head is molded by use of a first head segment 7 and a matching second head segment 8 in the same manner as first body segment 2 and second body segment 3. Homer Decoys Gift Card $ 25.00 – $ 500.00. 7-9 of the drawings, a decoy 21 which matches the shape and surface characteristics of mold model 15 can be formed by using decoy mold 1 as follows: First, the inside surfaces of decoy mold 1 are waxed, the mold is heated, and first body segment 2, second body segment 3 and cavity mold segment 4 are clamped together, and a mixture of urethane foam of selected density and concentration is poured into decoy mold 1 through pour aperture 14. C $31.76. Fine Molds WA39 Chaff & Decoy Launcher/ Horizontal Reference Bar scale kit 1/700. 1 is a perspective view of the matching body, head, and cavity segments, respectively, of a preferred decoy mold of this invention; FIG. 1. the particularity set forth above, what is claimed is: Click for automatic bibliography The procedure outlined above for forming second body segment 3 is followed to shape first body segment 2, and the entire decoy mold 1, with mold model 15 enclosed therein is trimmed before the last coat of casting resin mixture is completely dry. Similarly, a neck pin 27 is fitted in decoy head 32 to match decoy head 32 with decoy neck 26 along head match line 33. Now the lucky patron who takes this home from the dinner can pump out foamer puddle duck decoys to hunt over for years! Snow Goose Decoy Molds 10 out of 10 based on 708 ratings. 1 and 2 in the process of being formed, with one of the body segments completed and containing the mold model in position to form the second body segment; FIG. In a preferred embodiment of the invention the decoys created by the mold are formed of polyurethane, and the mold is created by the use of polymerized resins under controlled conditions and applied in multiple layers with the addition of atomized aluminum powder to enhance strength and mold-release characteristics. C $55.93. Joined Feb 3, 2018 Messages 3,394 Location In the middle. goose decoy molds works as a perfect distraction for the prey in a hunting game. Out of stock Super Magnum Sea Duck Bodies $ 85.00 – $ 91.00. An additional quantity of casting resin mixture is then prepared and the procedure repeated with the mixture also allowed to cool to room temperature. 8 and 9, decoy cavity 29, formed by cavity mold segment 4 of decoy mold 1, is sufficiently deep and long, embedded within decoy body 22 to accommodate decoy lower legs 24 fitted with leg pins 25 and decoy head 32. 4 is a perspective view of the mold and mold model illustrated in FIG. I'm looking for 2-4 ounce decoy anchors or the mould with which to cast them. Superior to all other we tested on the market, especially to Rustoleum Paint (note it is a paint and not an adhesive.) Expansion of the foam provides sufficient heating of decoy mold 1 to facilitate subsequent decoy formation. 10 is a side elevation, partially in section, of the decoy illustrated in FIG. Formulated in-house to bring to the customers a superior easy to use adhesive. For Sale=====5 original Decoys unlimited goose floater molds. Decoy Unlimited 6 body mold and 2 head mold. A decoy formed of an expanded foam material; a mold for creating the decoy; and a method of constructing the mold, which decoy comprises a body portion formed of an expanded foam material such as polyurethane or polystyrene, and having an internal cavity formed therein and a head portion adapted for removable cooperation with the body portions, and for storage in the body cavity when the decoy is being transported. Sculpt a duck decoy with molds or from pictures; learn to sculpt a duck decoy from clay in this free video art lesson. From United States. 3, further including a dam line in functional position around the periphery of one body segment to contain the mold-forming components used to shape the second body segment; FIG. Below you will find a variety of step by step mold making instructions with pictures and detailed descriptions that will help you become familiar with our mold making products. By continuing to use this website, you agree to their use. Dean Watch the video to find out how. Accordingly, having described my invention with The procedure set forth above for forming segment 2 is then used to produce cavity mold segment 4. The next day, remove the C-clamps and separate the two halves of the mold (you can use a screwdriver to help you detach them). Most o… Take one of the mold halves on the palm of your off hand. NOTICE: Do-it is working hard to ensure a safe and timely delivery of your orders. We have expanded that idea. Insert a nail with the flared head to the inside of the bulk of the head. In order to shape cavity mold segment 4, an additional length of dam line 19 is positioned around the periphery of model cavity 18, and wax is applied on the inside surfaces of model cavity 18 and the surrounding area to prevent the casting resin mixture from adhering to the inner surface of the cavity. Top Rated Seller Top Rated Seller. Download the 2021 Do-it Molds Catalog - Get yours today! Decoys Unlimited made molds back in the 70's for guys to make their own decoys. We encourage you to direct any questions you may have, by email … In yet another preferred embodiment of the invention, and referring now specifically to FIG. And teaching me how to scull when I was 10 years old. Then, with a mallet tap the aluminum mold to loosen the foam. If you need to make a series of masks, fiberglass can be an ideal construction material. One hunter has made a homemade predator decoy for less than $20. In yet another preferred embodiment of the invention either first body segment 2 or second body segment 3 of decoy mold 1 is mounted on a base or stand in order to better facilitate dismantling and clamping of the mold during the course of producing decoys. After these ingredients are thoroughly mixed, the resin mixture is poured over the waxed half of the mold model 15, spread evenly, and allowed to dry and cool to room temperature. 3,408,763 to L. C. Rudolph, twin decoys are disclosed with cavities in the body portion to receive the heads in recessed configuration. Photos of some molds not yet available as the molds are made to your order. While polyurethane of selected density is a preferred material for use, it will be recognized that other selected expanded foam materials such as polystyrene and the like may also be used. I remember the raw bead looked like salt so so I called it salting the mold, my dad and uncles still raz me about salting the mold. I don't know why I do that, it may have been suggested to do so. The typical mold is capable of forming only a limited number of decoys before failing due to internal pressure created by the heat and tension of the expanding material, typically polyurethane or polystyrene, used to form the decoy. The decoys of this invention are characterized by exceptionally fine detail and are provided with an internal cavity for storing the removable legs and head when the decoys are not in use, and particularly while the decoys are being transported to a hunting site in the field. It is very much tradition and mostly a lost art. They can employ a goose decoy mold quite efficiently and that too in a number of ways while hunting. WTB decoy anchors or mold. I am thinking of trying my hand at foam decoy molding,looking for molds. close. Fowl Weather Decoy Molds is owned and operated by the Williamson family out of Bucyrus, Ohio. Brand New. Jul 15, 2020 #2 Fowl Weather Decoy Molds sent not only the t-shirts and head mold that they offered, but included a puddler mold too! 2. He has been with in in the duck blind since he could walk and he shot his first duck when he was 8, it's just one more thing I would like to pass on. Currently have over 60 Body and 150 head molds. In another preferred embodiment the wax used to coat mold model 15 to prevent the mold-forming casting mixture from sticking is wax sold under the "Johnson" trademark, and the wax is warmed to permit easier application and effect a more homogeneous coating. Sliding teardrops would be perfect, but I'm not picky. Back in 72 we made 8 dozen Clinton mold foam decoys. The decoy molds are created custom to fit your needs. Atomized aluminum is used both in the construction of the mold to achieve good strength characteristics and to facilitate a quick release of the finished decoy formed therein. In a most preferred embodiment of the invention, two cups of clear S-216 "Gell Coat" casting resin, manufactured by Coating and Plastics, Inc. of Fort Smith, Arkansas, is measured, and one tablespoon of styrene liquid is added to the resin, with one heaping tablespoon of atomized aluminum powder, and approximately one-half teaspoon of "Castolite" catalyst of hardner to initiate polyerization of the resin. Decoy molds are usually constructed of aluminum, with some fiberglass molds custom made. 7 with the legs removed, and more particularly illustrating the body cavity therein; FIG. Good Luck. 1,157,627 to A. Koyen, et al discloses a duck decoy having a hollow cavity in the body for insertion of the head when the head is removed for transportation purposes. A similar procedure is used to form a leg seat 31 in leg apertures 28 formed in decoy upper legs 23 for the same purpose. & Terms of Use. We made 60 of these into oversized mallards. Trial and error required until precise) Body molds usually"cured" just like a cast iron skillet: bake for 1 hour at 350 degrees covered in corn oil. © 2004-2021 FreePatentsOnline.com. How to Make a Duck Decoy Mold Step 1. Here you can find the latest products in different kinds of crow decoy molds. Waterfowl Hunters are extremely hard on Decoys and Homer Decoys has tested our foam decoys beyond any condition you will ever use them in to ensure they’re the strongest most durable decoy … Use the extracting mechanism to help you remove the foam completely. This invention relates to field decoys for use in hunting and more particularly, to molded game bird decoys and a mold for creating the decoys which is formed by initially sculpturing or shaping a mold model and subsequently forming the mold directly on the model by using a polymerizable material or materials containing powdered aluminum in successive laminations on the model to create a mold of exceptional strength, detail, and decoy-release characteristics for shaping the decoys. However, in a preferred embodiment of the invention a measured quantity of polyurethane mixture is poured into either first head segment 7 of second head segment 8 and the segments are clamped to contain the expanding foam. Another problem inherent in such molds is the difficuly of securing a clean release between the expanded material and the interior surface of the mold after the decoy is formed, a problem which generally causes irregularities in the surface of the decoy and prevents the formation of fine detail. When making duck decoy anchors, use soft lead and fill the cavity only to the first (lower) level to make six ounce flexible strap anchors. This mechanism is usually a large bolt that can be turned into the mold in order to push the finished product out of the mold. When the fourth coat of casting resin mixture is completely dry and cool, mold model 15 and the polymerized mold shell are removed from the sand, the sand is brushed from the mold, and the dam line 19 is removed. No. A procedure and technique for constructing the body and cavity segments of the decoy which includes carving a mold model in selected detail to a desired shape and shaping the body and head segments and the cavity portion of the mold over the model in multiple layers of polymerized material and fiberglass mat to create a mold of exceptional strength, detail and release characteristics which can be used to form and shape multiple decoys without failure or warp. Select options Details. Plenty of time to get ready for hunting season. Get the best deals on Hunting Decoy Mold when you shop the largest online selection at eBay.com. Internet has supplies and information. The weakest part of the decoy was the bill we even reinforced them with a finsh nail started buying unpainted Herter's heads I bought the molds from the school when our school reorganized on the auction Traditions need to be passed on! Free shipping on many items | Browse your favorite brands | affordable prices. Perfect for plastic decoys, since the adhesive creates a strong bond to prepared surfaces and Urethane is extremely durable. Decoys having removable heads to permit easy transportation are known in the prior art. DECOY BODIES BY HOMER DECOYS. 1 was here. No. Its detachable 3D modelled body assists easy carriage and transportation of the decoy from one place to another. I agree with denny. A three part series on how to make a duck decoy weight mold.Check out VIMEO.COM for my lathe video courses. It is an object of this invention to provide a new and improved, light-weight decoy formed from a light, strong material characterized by an expanded foam such as polystyrene and polyurethane, which decoy is provided with an internal body cavity for storage of the removable head and legs during transportation, the cavity being sufficiently large to contain not only the head and legs of the decoy, but other accessory items which might be used by the hunter. 5 of the drawings, the casting resin mixture may be applied by means of a paint brush 35 in order to evenly coat mold model 15 with the resin mixture. The mold is now capable of being used to shape and form a decoy as hereinafter described. 8 and 9 of the drawings, in a preferred embodiment of the invention a pair of decoy lower legs 24 are shaped from a wooden dowel, and are sharpened, or a pair of leg pins 25 may be inserted in one end of lower legs 24 to provide a means for supporting the decoy 21 in an upright, lifelike position in the field. This makes a mallard or black duck decoy. The decoy head 32 can be formed in the same manner as decoy body 22 by use of first head segment 7 and second head segment 8, illustrated in FIG. Fill in any deep feather patterns with a bit of water-based clay. Step 2. Similarly, in U.S. Pat. 6 of the drawings, decoy mold 1 is created by first sculpturing a mold model 15 in the desired shape and configuration, for example, in the shape of a turkey. Vintage Realistic Owl Plastic Blow Mold 15" USA Decoy Pest Deterrent 1990 U3. We Provide 20 for you about crow decoy molds- page 1 Referring now specifically to FIGS. I also use 8lb for the body. Decoy Weight Molds. Part of the series: How to Sculpt a Duck Decoy from Clay. If you start now you should have a pretty good spread by next season. Thread starter BrentD; Start date Jul 15, 2020; Jul 15, 2020 #1 BrentD Well-known member. We piped it into my buddies gas line going to his home furnace. Can also use 2 part foam to make a tougher bird. A still further object of the invention is to provide a new and improved mold for forming the body and head of game bird decoys such as turkeys, geese, ducks and the like, from expanded foam materials, such as polyurethane and polystyrene, which mold is formed from a casting resin or polymerized plastic material having atomized aluminum dispersed therein to impart exceptional strength, fine surface detail, and superior heat retention characteristics, and to facilitate quick release of the decoys from the mold and the fast and efficient forming of multiple decoys of high quality from a single mold. While the second coat of wax is drying on mold model 15, a mixture of clear, polymerizable casting resin, liquid styrene and atomized aluminum powder is prepared for application to mold model 15. Privacy Policy They turned out great , but were time consuming to mold and paint. We … Consequently, exceptionally fine detail on the decoys shaped and formed by the mold of this invention is possible, and the finished, painted product reflects the fine details so accomplished. Draw a line around the center of the duck decoy. I always get a complete fill and I rarely have any expansion outside the mold except along the seam edges if any, which I shave off with an exacto blade. As their entire lives are based on being stealthy enough to make a kill, while expending minimal energy, finding your prey can prove to be quite time-consuming. after that, just a light coat of corn oil before each use. 9 is a perspective view of the underside of the decoy illustrated in FIGS. The expanded polyurethane is retained in the mold for approximately 15 minutes, after which time the clamps are removed, decoy mold 1 is disassembled, and a decoy 21 is removed from the mold. When first body segment 2, second body segment 3 and cavity mold segment 4 are in registration with each other as described above, decoy mold 1 assumes the closed configuration shown in FIG. The second layer of resin mixture is then covered with a layer of fiberglass cloth mat and the cloth is pressed into the mixture.