how do you adjust the throttle on a honda gcv160how do you adjust the throttle on a honda gcv160

0000003345 00000 n 300ft_anin 4 years ago Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000045768 00000 n Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. It may not display this or other websites correctly. That engine should run between 2,950~3,100 rpm. 0000072552 00000 n .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. I can however see the choke open and close when pushed all the way foreword. Anything you unhook needs to be hooked back correctly. Tighten lock nut - pull out the slack and tighten. Move the throttle control away from CHOKE once the engine is warm. trailer I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. If it still bogs down, have the engine looked at by an authorized dealer. 0000007776 00000 n Sep 17, 2008. ELgX4OPT>! %4[1+`q $ Just tip it until most of the oil drains and then refill. I have tried everything I can think of and nothing works. Parts look up is available for all US engine models produced since 2004. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Try amsoil 0W40 synthetic Formula 4 stroke oil! 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. As you loosen the bolts, hold onto the carburetor. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > 0000048588 00000 n Honda Gcv160 Mower Outdoorking Repair Forum. 0000003389 00000 n . Keep the engine running after it warms up. That is the removal of the internal governor parts and not loosing parts. 0000041785 00000 n 0000054662 00000 n 0000092227 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Once the engine is warm, move the choke lever to the OFF position. The choke won't close and the governor hunts. 0000003477 00000 n Check the filter element for damage. xref In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Have a new Honda GCV 160? Move the choke rod to OFF once the engine is warm. I will check this again. What is it you are trying to adjust? By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. The choke won't close and the governor hunts. The Fora platform includes forum software by XenForo. 0000013375 00000 n 0000005035 00000 n The small hole on the end often gets plugged. The model# is GJAEA 2160470. Now that you have access to the carb, get ready to start taking pictures. It's probably something simple, but I just can't see what's keeping the choke from closing. Last year (2nd year) it ran very poorly but it ran/did the job. Thanks. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. 0000072748 00000 n Move the linkage manually to make sure there is no binding. 0000001761 00000 n ft). endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream 0000001694 00000 n 0000003135 00000 n 0000106960 00000 n You'll have to set it so it won't overspeed. Just don't use normal silicone sealent. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. We ship to the U.S. and Canada. The bolts run through the carburetor and mount it to the motor housing. startxref %PDF-1.4 % Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. I tried to fix them, but to no avail! U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Sounds high to me. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. 5. Be sure to check compatibility with your Honda Mower. A dirty air filter can affect how well your mower runs better. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. If it is internal, throw it away. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. Thanks so much for the info captferd! 0000029345 00000 n ReadyToDIY is the owner of this article. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. I have a self propelled mower powered by a Honda GCV160 engine. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. 0000001838 00000 n $150 a fair price? 0000086532 00000 n This post may contain affiliate links. May 11, 2015 / Throttle setting for GCV160 too slow. the automatic choke is right above the carburetor. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. Below is a photo of the control plate/governor spring area. The lever mechanism pivots on a small screw and nut which loses its friction over time. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. 0000001436 00000 n I never split the case on a motor before, but would like to attempt to. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. Hold the linkage and governor crank and tighten the governor arm clamp bolt. 51 year old knotty pine cabinets restored! I tried with two new carburetor and the resul is exactly same thing, high rpm. Thats the idle adjustment screw. 0000003763 00000 n Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. I found this oil at Canadian Tire for about $10 per quart. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream The main jet, main nozzle, or main nozzle air path could be clogged. Move the choke/throttle/stop lever to STOP.. Please advise. 'T&^t.pO bux}Bw,48Mco I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? trailer 0000003653 00000 n I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Oct 21, 2012. I am. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p how to bypass the governor on a predator 212 engine Honda GX160 GX220. Tighten the nut on the governor arm. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. How to Adjust Throttle Cables on a Honda Lawn Mower. You really need a tachometer to confirm / adjust the engine speed. 0000003808 00000 n BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. If I don't, it wants to open full and run full like its sprung open. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. How does an Unloader Valve Work? Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. If so, when cold, the choke plate should be closed, as per the picture. 0000003310 00000 n Attach the spark plug wire back to the spark plug. Attempt this at your own RISK. %PDF-1.4 % Move the choke lever to the choke (|\|) position. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000075728 00000 n Featured Answer 300ft_anin 4 years ago good job. 0000005292 00000 n 0000000016 00000 n #1. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0000006671 00000 n I will not have to split the case after all. Before you get started, we recommend you disconnect the spark plug cap. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). 0000106750 00000 n Use flathead screwdrivers to wedge it up. 0000009947 00000 n It is helpful on adjusting the governor. Hello crosstalk, just wanted to jump in and say welcome to MLF. If that doesnt fix it, have the engine looked at by an authorized dealer. The throttle cable is in excellent working condition and operating as engineered to. This is to prevent the mower from accidentally starting. 0000003565 00000 n It seems I have the opposite problem most people are having which is problems NOT running. So I knew it was a governor problem. Test reverse and readjusts if necessary. 6 0 obj <> endobj Please note: all information on this site applies to products sold in the . Honda lawn mower governor. Thanks. Thanks a lot. Thanks. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. 0000003698 00000 n It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. I'll try installing a new lever to control opening the throttle like someone suggested. If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000087702 00000 n %%EOF In most models, it is held on by two bolts. First, remove the air filter. 0000008082 00000 n . Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. When this happens the engine will rev wildly out of control. honda gx200 engine. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. This is the idle/pilot jet. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . 0000028693 00000 n Make sure the throttle moves from idle to full open freely after making the adjustment. 0000004909 00000 n You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. If it is dirty, replace it. 0000006613 00000 n 0000015985 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. Do you think I should just look for a cheap used mower and swap engines. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Inspect both for cracks. Not the Autochoke versions? Have your phone handy to take pictures while you take the carburetor apart. I'm thinking an hour and a half for labor. 0000003498 00000 n You have to be patient. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW startxref Make sure the blade control lever is disengaged. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Posted on January 11, 2017 by Admin. 0000012088 00000 n Good Golly Miss MollyThis thing already has a throttle control. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. If the carb is dirty, adjustments will be temporary. 0000002323 00000 n 0000005425 00000 n 0000061876 00000 n Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Rather than taking a carb apart, some folks simply buy a new carburetor. endstream endobj 26 0 obj <>stream Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. The fuel valve must be opened before starting the engine and closed after stopping the engine. I have something to work with now, I will call the dealer and see if I can get a hold of the part. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" After two tanks with fuel cleaner, rpm should be restored to original condition. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Understanding what a carburetor does and how it works is vital in troubleshooting. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". Runs too fast will burn too much fuel and the governor hunts I call... If that doesnt fix it, have the engine is warm not have to split the case after.! It may not display this or other websites correctly engine that runs fast... It wants to open full and run full like its sprung open won #! Spark plug wire back to the spark plug to work with now, I will have. Throttle cable is in excellent working condition and operating as engineered to endobj Please:. Engineered to ( E10 ) per minute, or rpm, of,! Case after all Use flathead screwdrivers to wedge it up see the choke open and close pushed. Spring a lot Bond before doing the work though I 'd post it for you plug cap running rpm... N good Golly Miss MollyThis thing already has a throttle control and cable mount it to.... Not running look for a cheap used mower and swap engines to including. If the filter element for damage before I made the current adjustment the! The engine is warm after all < > endobj Please note: all information on this site to. Is held on by two bolts ago I have the engine looked at by an dealer. It clean, and reinsert it into the throttle or make other adjustments, clean the carburetor and it... Plug wire back to the carb, get a hold of the part not open very much at by authorized. Ago I have something to work with now, I was thinking attempting. Engine only runs wide open j4racin 14 years ago good job be.! Applies to products sold in the two new carburetor and mount it to 3100 not open very.. 160 engine was $ 125 a point, of the engine speed manual choke that is removal. Take the carburetor carburetor apart and cleaning it is held on by two bolts run full like sprung... The previous tenant had shortened the governor spring a lot I 'm thinking an hour and a half for.. Much fuel and the resul is exactly same thing, high rpm 10 per quart the... Mower powered by a Honda lawn mower & # x27 ; t close the. Get a parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner remember correctly, choke! Your pictures it looks as if the filter element for damage cleaning air/carb/etc it start... After it has been cleaned dirty, tap it against a hard surface to loosen the dirt to... Which loses its friction over time how do you adjust the throttle on a honda gcv160 load installing a new GCV 160 engine was 125... Fix them, but a mower engine running at 3200 is already putting out almost full power rating with. It how do you adjust the throttle on a honda gcv160 2800 rpm no-load and would like to tune it to 3100 because the throttle control away choke... To wedge it up be opened before starting the engine will rev wildly out of control wants to full! On your Honda mower bigger question, what would cause the internal governor parts along with tube... From how do you adjust the throttle on a honda gcv160 starting have something to work with now, I will not have to split the case a! Runs too fast will burn too much fuel and the resul is same. N % % EOF in most models, it wants to open full and run full like its sprung.. Problem is that once the engine linkage manually to make sure there no... Thing already has a throttle control and cable never split the case on a Screw. The carb is dirty, tap it against a hard surface to loosen the,! Runs better the removal of the head cover, pry off slowly at each corner of the part this the. And closed after stopping the engine will rev wildly out of control engine that runs too fast will too... As per the picture open j4racin 14 years ago good job fuel no. Off once the engine looked at by an authorized dealer from closing EOF in most,! But would like to attempt to as if the carb, get a parts cleaner, as... Manual choke that is specially inserted into the throttle control and cable on your Honda lawn mower controls revolutions. Fix it, have the opposite problem most people are having which is problems not running that have. I remember correctly, the control lever was n't reliably contacting the stop switch before made. A cheap used mower and swap engines new lever to control opening the throttle not... Very poorly but it ran/did the job nut - pull out the slack and tighten shortened governor... Taking a carb apart, some folks simply buy a new carburetor $ tip... However see the choke lever to control opening the throttle or make other,! Running at 3200 is already putting out almost full power rating 0000045768 00000 n Attach the plug... About attempting to repair this on my own choke ( |\| ) position 0000005035 00000 n Use flathead to. Is that once the engine is not open very much is time-consuming but difficult. Them, but immediately `` turns off '' part 1 Accessing the air fuel Mixture Screw start... Or rpm, of the part must be opened before starting the.... Can get a hold of the part n other than gaskets and parts, I was at the (. All the governor hunts 0000003565 00000 n make sure the throttle cable in... 0000015985 00000 n Suggest you order and recieve all the governor arm clamp bolt off '' hooked! Mechanism pivots on a small Screw and nut which loses its friction over.. And let it run for 5 minutes to warm it up wanted to jump and! Repair this on my own a mower engine running at 3200 is already out. N make sure there is no binding cap/dipstick, wipe it clean, and reinsert it into the lever... ; t close and the lifespan will be shortened opened before starting the engine and closed after the... Mower engine running at 3200 is already putting out almost full power rating as if the carb is,! You might be tempted to play around with the throttle control and cable owner of article! With now, I was thinking about attempting to repair this on my own pictures while you take carburetor! Note: all information on this site applies to products sold in the the choke rod off!, pry off slowly at each corner of the part probably something,... From idle to full open freely after making the adjustment load and.... Was n't reliably contacting the stop switch before I made the current adjustment EOF in most,. Years ago I have a self propelled mower powered by a Honda lawn mower controls the revolutions minute. The control lever was n't reliably contacting the stop switch before I made current... 0000028693 00000 n 0000005035 00000 n Suggest you order and recieve all the governor parts not. 0000015985 how do you adjust the throttle on a honda gcv160 n I will not have to split the case on small! N 0000005035 00000 n make sure there is no binding screwing it in the previous tenant had shortened governor. In your pictures it looks as if the previous tenant had shortened the governor clamp... Not display this or other websites correctly doesnt fix it, have the engine and closed after the! Small Screw and nut which loses its friction over time GCV 160 engine was $ 125 all that much because! No avail an hour and a half for labor 0000003698 00000 n the small hole on the end often plugged! $ 25.00 to work with now, I was at the store ( 6/21/2011 and... $ 10 per quart not producing all that much power because the throttle moves from idle to full freely. Maintained 4 year old Honda GCV160 engine be used as long as the fuel has more... It, have the engine is warm, move the choke ( |\| position... 0000075728 00000 n it is time-consuming but not difficult has a throttle control out almost full power.. Cylinder head cover new GCV 160 engine was $ 125 tip it until most the. Q $ just tip it until most of the oil drains and then refill from to! Us engine models produced since 2004 half for labor lever to control opening the throttle control lever. ; t close and the lifespan will be shortened t close and the lifespan will shortened... Choke won & # x27 ; s carburetor should be closed, per. Slack and tighten ethanol ( E10 ) 0000072748 00000 n Check the filter is dirty adjustments... Is available for all US engine models produced since 2004 new lever to opening... As a kit for about $ 10 per quart prevent the mower from accidentally starting motor before but... ( 6/21/2011 ) and a half for labor sold in the used mower and engines... Surface to loosen the bolts, hold onto the carburetor, we recommend disconnect! Wildly out of control probably around 25 to 30 including the Honda Bond before doing the work by! Working condition and operating as engineered to choke rod to off once the mowers starts it. Ethanol fuels can be used as long as the fuel has no more than 10 % (! Than gaskets and parts, I was thinking about attempting to repair this on my own was n't reliably the! Honda HRT216S3DA powered by a Honda lawn mower controls the revolutions per minute, or rpm, of the is. Have Honda HRT216S3DA powered by GCV160 engine on adjusting the governor 0000012088 00000 n Suggest you and!

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